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Capital Robotics
911 US 301 South
Tampa, Florida 33619

800-635-7777

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Justifying Robotic Welding Technology

   
Prepared For: XYZ Company  
Prepared by: Walt Smith  
    
Data required  
Proposed Method
Present Method
Description
Unit
Fusion Arc 100
Conventional MIG
Wire Type
Type
ER-70S-3
ER-70S-3
Wire Diameter
Inches
.045
.035
Shielding Gas
Type
82AR 18CO2
75AR 25CO2
Amperage
A
240
180
Voltage
V
24.0
22.0
Travel Speed
IPM
35
11
Operating Factor
%
75
40
Labor + OH
$/Hour
$60.00
$45.00
Consumable Costs
$/lb
0.81
0.87
Depo Rate
lb/Hour
8.40
5.20
Depo Efficiency
%
98
95
Gas Flow Rate
CF/Hour
35
35
Gas Cost
$/CF
0.05
0.05
New Equipment Cost
$
$89,480.00
00.00
RESULTS Calculated Feet of Weld by Hundred Feet of Weld
Labor & OH
$/100ft
45.71
204.55
Electrode
$/100ft
3.89
8.23
Gas
$/100ft
1.00
3.18
Total
$/100ft
50.60
215.95
   
Return on Investment
Weeks
10.31
Capital Robotics Welding ROI Summary
    
Robotic Welding Cell Investment   
$89,480.00
Overhead/Labor Rate
$60.00
    
3 reasons to invest in a OTC-Dahien Robot
    
 
Welding
  
Robotic
Conventional
1) Welding Speed (IPM) Increases
35
11
On Average 3 to 1 Advantage on Robot
  
2) Arc-on-Time (%) Increases
75
40
On Average 2.5 to 1 Advantage on Robot
    
3.) Cost/Inch of Weld Decreases
$0.04
$0.18
    
Robot Return on Capital Investment
10.31 Weeks

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